Source: Fox Business
Nissan Motor is determined to “max out” its U.S. production capacity at its largest American manufacturing plant, located in Smyrna, Tennessee. This strategic move comes in the wake of the Trump administration's 25% tariffs on auto imports, which have pressured automakers to shift production and localization efforts.
Christian Meunier, who became the chairman of Nissan Americas in January, recently shared that these tariffs have expedited plans that were already in place to increase domestic production. The move aims to strengthen Nissan’s foothold in the U.S. market, particularly as the company faces challenges in turning around its flagging operations in the region.
Nissan’s Smyrna facility, spanning a massive 6 million square feet, is the centerpiece of its U.S. manufacturing strategy. Currently, the plant is capable of producing 640,000 vehicles annually on three shifts. However, in 2024, it only produced about 314,500 vehicles on two shifts, employing approximately 5,700 workers.
Meunier's goal is to “max out” the production capacity of Smyrna, transforming it into a powerhouse of vehicle manufacturing once again. The plant is expected to increase production by focusing on both existing models, such as the Nissan Rogue, and potential new products, including hybrid vehicles and new Infiniti models.
“We are looking at maximizing capacity and making Smyrna the powerhouse it once was,” Meunier said during a recent CNBC interview. “That’s my ultimate goal — to fill the plant and make significant profits once again.”
To reach this target, Nissan is not only optimizing existing production but also planning to bring new products to the U.S. market. Meunier hinted at the possibility of producing hybrid vehicles and new models, which would provide significant flexibility to the production schedule. He also discussed increasing production of key components such as engines and powertrains at U.S. facilities.
“We have a lot of flexibility, and the good news is that we can accelerate plans faster than we initially intended,” Meunier noted. This flexibility is crucial as Nissan adjusts to both market demands and the challenges posed by the tariffs.
Nissan is also considering shifting some production from Mexico and Japan to the U.S. to align better with the changing trade dynamics. However, Meunier emphasized that such shifts are not immediate and will require time to implement effectively.
Despite these optimistic plans, the looming 25% tariff on auto parts, set to take effect by May 3, 2024, presents a significant challenge. Meunier acknowledged that while the tariffs on completed vehicles have been in place since April 3, the additional parts tariffs could severely disrupt Nissan’s cost structure.
“We hope there will be solutions to mitigate the full impact of the 25% tariffs,” he said. “A full 25% hit would be quite damaging, and we’re hoping for a compromise.”
Beyond Smyrna, Nissan has additional manufacturing plants in the U.S., including a powertrain plant in Tennessee and a vehicle assembly plant in Canton, Mississippi. The Canton facility produces the Nissan Altima and the Nissan Frontier, employing about 5,000 workers. However, the Frontier has seen a decline in market share, with its presence shrinking to about 7-8% of the midsize pickup truck segment.
In response to the tariffs, Nissan has made several key adjustments to its pricing strategy. For instance, the company lowered the prices of the Nissan Rogue and Pathfinder by between $640 and nearly $2,000, depending on the model. Furthermore, Nissan temporarily halted orders for certain Mexican-built Infiniti SUVs to limit the impact of tariffs on those vehicles.
Despite these challenges, Meunier is confident that Nissan’s strategic plan will help the automaker navigate the current climate. “Nissan has faced some difficulties recently, but we have a solid plan. We have excellent products in the pipeline, and we are confident that we will turn things around despite the tariff pressures,” he concluded.
Nissan also operates two assembly plants in Mexico, where it produces a variety of models, including the Nissan Kicks and Nissan Versa. In 2024, these plants produced nearly 670,000 units, with over 456,000 vehicles being exported, according to UnoTV in Mexico. The shift in production priorities due to tariffs has prompted the company to examine its operations in Mexico, where it currently produces a significant portion of its vehicles for the North American market.
In total, Nissan’s U.S. facilities, including those in Smyrna, Canton, and Tennessee, have a combined capacity to produce over 1 million vehicles annually. These plants also manufacture 1.4 million engines, 1.4 million forgings, and 456,000 castings each year.
With its production shift and focus on increasing domestic output, Nissan aims to regain market share in the U.S. through more localized manufacturing and product diversification. The company’s ability to adapt to changing trade dynamics and tariffs will play a crucial role in determining its success in the highly competitive American automotive market.
By optimizing its U.S. plants and responding to both internal and external pressures, Nissan is positioning itself for a stronger future in the face of global economic challenges and tariff-induced uncertainty.